Automotive Load Dump Generators

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EM Test LD 200N Automotive Load Dump Generator for ISO 7637 Pulses 5 and 7

Refurbished

  • Load Dump generator according to ISO 7637, ISO 16750-2, SAE J1113, SAE J1455, JASO, Nissan and most car manufacturer requirements 
  • Generates Clipped Load Dump pulses 
  • Built-in 0.5 - 38 Ohm source impedance, selectable in 0.1 Ohm steps 
  • Pulse duration up to 1,200ms

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Specifications

Input115V/230V +10%/-15%
OutputISO 7637-2 Pulse 5b for 12V and 24V, ISO/WD 16750 Pulse 5b, and much more
Micropulse
Micropulse module for Pulse 5a/5b
ParameterValue
Test voltage20V - 200V ± 10%
Repetition rateMin. 30s
Triggerautomatic, manual, external
Output+/- output Safety laboratory connectors Coupling To the battery +line Decoupling Via diode DUT supply Max. 80V/30A
Test RoutinesQuick Start, User Defines Routines, Standards Test Routines Service
Freestyle Mode MicropulsesRise time 1us 10us - 90us with 10us steps 100us - 900us with 100us steps 1ms - 10ms with 1ms steps Pulse duration 10ms - 1,200ms Int. resistor 0.5ohm - 38ohm, in steps of 0.1ohm
General Data
Technical Details
ParameterValue
Dimensions19"/6HU, 500mm x 450mm x 290mm
Weightapprox. 25kg

Test Equipment Description

The EM Test LD 200N pulses simulate a sudden battery disconnection (e.g. by corrosion) from the alternator. Cause the lost of the battery load the alternator generates an overvoltage impulse. Such Load Dump pulses are high energy pulses with a high potential of destruction. The LD 200N simulates these high energy pulses having a duration time in the range of hundreds of milliseconds. The LD 200N generates the Load Dump pulses as per ISO 7637, ISO 16750-2, SAE J1113, SAE J1455, JASO and many more manufacturer specification, e.g. Ford, Chrysler, Renault, PSA, NISSAN etc. By means of a built-in clipping circuit the LD 200N also generates clipped load dump pulses as per international standards as well as manufacturer requirements.

EM Test LD 200N Test Routines:

  • ISO 7637-2 Pulse 5b for 12V and 24V
  • ISO/WD 16750 Pulse 5b
  • SAE J1113-11 Pulse 5b
  • EMC-CS-2009.1 (Ford) Pulse G2
  • FIAT 9.90110 Pulse 5a
  • PSA B21 7110 Pulse 5b for 12V
  • Volvo Pulse 5a and 5c
  • GS 95003-2 Pulse 5b
  • Porsche EMV Pulse 5
  • GMW 3097 Pulse 5b
  • 36.00.808 Pulse 5b
  • TSC 7034G Pulse 5b
  • Iveco Pulse 5b
  • Scania TB1400 Pulse 5b
  • Scania TB1700 Pulse 5b
  • ES 96100-02 Pulse 5b

 

 

 

EM Test LD 200N Load Dump Waveform

*Adjust waveform parameters

EM Test LD 200N Benefits:

The EM Test LD 200N includes everything necessary to conduct fully compliant tests. It generates the required high-energy pulses as required by ISO 7637 and many other international and car manufacturer requirements discharging an energy storage capacitor into a passive pulseforming network. The decay of the waveform follows a double-exponential function as specified in Annex E of ISO 7637-2:2004.

 

 

The LD 200N is a standalone tester including a 60V/30A DC coupling/decoupling network but still can easily be integrated into a complete test set-up.
Pre-programmed Standard Test routines allow highest user convenience. The FreeStyle mode allows the operator to easily generate individual Load Dump pulses setting time parameters and peak voltage as required.

 

 

The built-in CLD module enables the LD 200N to generate clipped load dump pulses as per various test requirements by setting time parameters and clipping levels as needed.

EM Test LD 200N Load Dump Generator

EM Test LD 200N Load Dump Generator

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